Wednesday, June 25, 2014

Project update: Valances

Work continues on the valances. 

I bought a white-finished particle board shelf and cut it into strips.  Then each valance got one of the strips glued to the back, using Gorilla Glue (because of its tremendous gap-filling property), held back from the top of the valance by 3/8" to make room for the LED strip lites.  The strip serves as a stiffener, as a means to retard warpage of the relatively thin valance panels, and finally as a lite reflector for the LEDs, directing their lite back toward the cabin side and upward.

Back side of a valance panel, top edge to the bottom of the picture
And then I ran a 1/4" rounding-over router bit along the edges, sanded, and varnished the panels:


Unfortunately, because of the size of my workspace, I can only deal with the valances from one side at a time. 


These are from the starboard side; the port side will have to be completed another time.  And then there will be the wiring of the LEDs...


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